This category only includes cookies that ensures basic functionalities and security features of the website. This is mainly because the Foam is not as dense as other foams. This Foam is very dense. Just make sure to turn the piece of armor around & clean up the rest of the edge, working left to right. Craftknights also participates in affiliate programs with CJ, ShareASale, and other sites. You can cut curves or straight lines, but you may want to lightly draw your design on the foam with a permanent marker before you begin cutting. #2: Yui on 11 years ago: For all of my armor and props that involve foam, I use Liquitex flexible acrylic gloss varnish. So, I have been wanting inserts for my games since I saw them. I have them at the size I need them so I can't cut them down anymore. Prop: Shop – Smoothing Foam Edges PunishedProps February 22, 2016 Blogs , Foam , Techniques , Videos Learn the tricks to making the edges of your cut EVA foam pieces all nice and smooth. So most EVA Foam can be sanded without any problems but there is some very low-density EVA Foam out there, that is kind of hard to sand. You can support me by using the link above. Stop grinding before you get to the right edge of the piece. There are quite a lot of different EVA Foams out there. The stone bit will give your foam a very smooth finish and you can also use the stone bits for very fine details or engravings on your EVA Foam. If you don´t have a Rotary Tool and you don´t want to use any power tools, then don´t be discouraged because there is still a way to smooth your EVA Foam. The fastest and probably easiest way to get smooth edges on EVA Foam is by using a Rotary Tool. Use these tips to cut Styrofoam into pieces with smooth, even edges. I went out on Sunday and bought all the things. . 2. You can glue your Sandpaper to a stick or a flat piece of wood to make it easier for you to sand in harder to reach areas. Craftknights.com is compensated for referring traffic and business to these companies. I'm trying to get it smooth looking, rather then the straight cut. Go easy. eval(ez_write_tag([[300,250],'craftknights_com-banner-1','ezslot_7',120,'0','0']));eval(ez_write_tag([[300,250],'craftknights_com-banner-1','ezslot_8',120,'0','1'])); Using a Rotary Tool will be a lot faster but you can also hand sand your Foam edges to get a smooth finish. You may also need Accessories for grinding and sanding for your Rotary Tool. Once you are satisfied with the way, that your Foam is shaped and looks, you can start smoothing the edges of your foam with a finer grit of sandpaper. And if all else fails, apply a little heat to tame the fuzzy fits of foam. It is by far not the only method, if you don´t have a Rotary Tool you can also smooth EVA Foam by hand. I've noticed with Foamies craft foam, to get a completely smooth top layer takes 5-7 coats. Apply firm pressure along the entire section of foam, holding for a few seconds with each press. Step 3 Rub the scrap piece of Styrofoam against sharp corner edges of the cut Styrofoam project pieces to round, blend, taper and shape them. I used this type of Foam for an Escape Game Prop and it is kind of hard to work with. This website uses cookies to improve your experience while you navigate through the website. Or you will have a hard time working with it. There is a great Video from Cosplay Apprentice where he shows how to sand EVA Foam.eval(ez_write_tag([[300,250],'craftknights_com-leader-2','ezslot_17',124,'0','0'])); Craftknights.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. After reading this article you will know everything, that you need to know in order to get smooth edges on all of your EVA Foam Projects. The Link above is an affiliate link. READ! It is mandatory to procure user consent prior to running these cookies on your website. If you can´t seem to get smooth edges with these Methods, then you might be using a very soft EVA Foam, which can be hard to sand smooth sometimes. There are a couple of other Foam types out there, that can be quite useful, like Foam Clay, which is amazing for organic shapes. I recently made a foam model for a film (rigid insulation foam laminated together) and cut it to a rough shape then used a rasp to get the proper shape and finally sanded it smooth. Any ideas on how to smooth them down without changing the size? Start with a little rougher Sandpaper grit of around 240 grit to shape your EVA Foam. It will not cost you anything more and I will get a small commission. Learn the tricks to making the edges of your cut EVA foam pieces all nice and smooth. Use a very sharp blade - exacto, box cutter, maybe even scissors - and go around the edges to clean it up. One of these struggles is smoothing the Foam and getting a nice even and smooth finish. This foam is designed to keep your silk flowers upright when you press the stems into the foam. Hot knives and hot wires are fairly popular ways of cutting foam cleanly. I'm making some armor pieces out of craft foam (the thin floppy kind). Score the Styrofoam to create a clean break line. Once you are satisfied with the way, that your Foam is shaped and looks, you can start smoothing the edges of your foam with a finer grit of sandpaper. (I see a Mother's Day present.) I'm not icing them I'm wrapping them in ribbon so just hiding the imperfections with icing isn't an option. Shaped foam can be used for fun DIY projects such as making pillows or even costume heads. Take 600 or 800 grit and start to sand the rough edges of your EVA Foam. Take 600 or 800 grit and start to … Using your craft knife, make a second cut down to the paper. The damage from … My Favorite Rotary Tool and the one I Recommend getting is the Dremel 3000. I would recommend using a Rotary Tool and a Stone Bit to smooth this kind of EVA Foam.eval(ez_write_tag([[300,250],'craftknights_com-leader-1','ezslot_12',122,'0','0']));eval(ez_write_tag([[300,250],'craftknights_com-leader-1','ezslot_13',122,'0','1'])); My Favorite Kind of Foam and also the Foam I tend to work with almost always is the High-Density EVA Foam. Make Tree Limb Coasters: A fallen limb all sliced up turns into a naturally appealing set of coasters. The short answer is, by sanding it. You can either use a Rotary Tool or you can easily hand sand this type of Foam as well. It cuts easily and can be sanded and painted very w… I use foam board (aka foam core) in almost all my big projects — masks, Halloween decorations, etc — and I’ve learned a lot of techniques that help make working with it a lot easier.. First, check out my article about buying cheap foam board in bulk. PunishedProps February 22, 2016 Blogs, Foam, Techniques, Videos. I've already cut out all the intricate designs but what I can't seem to do is round the edges where it was cut with a scissor. Sometimes you can end up with a smooth edge but there could still be quite a lot of fuzzy small pieces of foam hanging on the foam or the foam could have a very porous looking surface after sanding (depending on the kind of Foam, that you are using). How to Cut Styrofoam. Let dry. This website uses cookies to improve your experience. What should i do? This will ensure, that the Edges of the Foam will be smooth when you go over them with the sanding bit. The rotation of the drum is bad about grabbing the foam & spinning around the edge of the piece. How to Shape Foam. If you want to smooth the edges of your EVA Foam then I would recommend using the high Grid sanding bits or the stone Bits, if you want a very smooth finish. The wood filler is a good idea. EVA Foam has become the go-to crafting material for a lot of crafters and especially for cosplayers and prop makers. And it is no surprise why, it is quite cheap, easy to use, very versatile and lightweight. Working with foam board for art projects; cutting, painting, etc Published by Manning on September 7th, 2015. I have my Dremel Rotary Tool for over two years and I have used it a lot and it still works perfectly. These cookies will be stored in your browser only with your consent. [HELP] Sealing edges of sandwiched craft foam Hey cosplayers, I'm looking for your advice on some craft foam weapons and armor. I would recommend sanding this kind of EVA Foam with a stone sanding bit and a Rotary tool. Cutting incorrectly results in shredded and bumpy-edged foam board that looks unprofessional. Try to not apply too much pressure in the beginning or you could end up with a very fuzzy endge instead of a smooth one. Foam board -- more commonly called foamcore -- is used for a variety of art projects, from model building to mounting artwork. Children can use a safer plastic craft knife – rub wax along the edges to make the cutting easier. If you are interested in High-Density EVA Foam, then you can buy them from Amazon right here. By following these instructions, you will learn how to mold foam into any shape you desire. It also comes in a wide variety of shapes and sizes so pick one closest to your needs. The more layers of gloss, the wetter and glossier the surface gets. Getting a smooth edge on this type of foam is very easy. This is a question, that I am getting quite a lot. It’s by far the fastest and best-looking method for smoothing EVA Foam in my Opinion. Smooth the fabric over the glue, working it into any curves or corners and making sure it's stuck down up to the very edges of the piece of armor. FloraCraft Smooth Finish is easy to apply with a spatula, putty knife or … We are a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for us to earn fees by linking to Amazon.com and affiliated sites. You need a chop saw or miter saw, some wood stain and a sealer. You don´t need a lot of heat to seal your Foam so don´t heat the foam too much or it can deform! You can get rid of fuzzy leftover foam bits by going over the sanded area with a Heat Gun or a Blowtorch. So if you are a beginner, then I would recommend not using it in the beginning. Hi, I am a passionate maker and professional prop maker for the entertainment industry. If the Stryofoam pulls, at all, you are going too deep. I only recommend tools, that I truly like and also use. The most well-known type is probably the cheap floormat EVA -Foam. You also have the option to opt-out of these cookies. One such Foam is the LED EVA Foam. The problem with using one of these, besides the melted edges it can leave and the burns it can cause if you are not careful is that it can release the potentially toxic fumes of the foam. Most rotary tools already come with a variety of tips right out of the box. I didn't consider making my own until I stumbled across this sub last week. In the next section down below I will go over how to do that as well.eval(ez_write_tag([[300,250],'craftknights_com-medrectangle-3','ezslot_2',117,'0','0']));eval(ez_write_tag([[300,250],'craftknights_com-medrectangle-3','ezslot_3',117,'0','1'])); A Rotary Tool is a power tool with a rotary tip that can be equipped with a wide variety of attachments. Some crafters tried to sand their EVA Foam and didn´t get good results, so I decided to answer this question separately and a little more in-depth.eval(ez_write_tag([[320,50],'craftknights_com-large-mobile-banner-1','ezslot_14',123,'0','0']));eval(ez_write_tag([[320,50],'craftknights_com-large-mobile-banner-1','ezslot_15',123,'0','1'])); So can you use Sandpaper on EVA Foam? Any cookies that may not be particularly necessary for the website to function and is used specifically to collect user personal data via analytics, ads, other embedded contents are termed as non-necessary cookies. I'm new to using craft foam for cosplay armor & accessories, while I love the flexibility and ease of use I want to harden it to make it a bit more rigid but nothing I've tried so far has worked. It is black, about 1 inch thick, and has a texture on one side. It comes in a lot of different Thicknesses and it can be sanded very easily. Use scissors to cut through soft foam. 3. It's easier to sand than bondo but less resistant. Use a sharp, thin object to penetrate the foam … Using a craft knife, cut around the pattern piercing only the top layer of paper. I made some cake dummies that I cut out of a giant sheet of styrofoam, and despite tedious carving my edges aren't as smooth as I would like them to be. The blade on a utility knife is longer and it can go through the Smoothfoam with one pass, leaving a clean edge, whether I’m … You can install one or more LEDs on one side of it, paint is lightly and then the light from the LEDs will still pass through the Foam because it has so little density. It is designed to transform XPS foam's crunchy cell structure into a smooth, paintable surface. 1. Cut the 1″ thick sheets with a utility knife against a metal ruler. Rub the cut edge of the scrap piece against the cut edges of the Styrofoam project pieces. Find me here:  ...   ...   ...  Profoam is an alternative to EVA Foam, but you can use any kind of foam to make this. Once the glue has dried, trim the excess fabric away with your scissors so that the edge of the fabric is flush with the edge of the foam. I personally prefer the stone bits when I am smoothing my EVA Foam. eval(ez_write_tag([[300,250],'craftknights_com-large-leaderboard-2','ezslot_9',121,'0','0']));eval(ez_write_tag([[300,250],'craftknights_com-large-leaderboard-2','ezslot_10',121,'0','1'])); If that is the case, then you can heat seal the surface of the foam by going over these areas with a torch or simply with a lighter. Out of these cookies, the cookies that are categorized as necessary are stored on your browser as they are essential for the working of basic functionalities of the website. These cookies do not store any personal information. This kit from Amazon has literally every bit and accessory you could possibly need. Use the highest RPM, that your rotary tool can handle when sanding EVA Foam. To cut thin or flexible foam, get out a pair of heavy-duty scissors. Start with a little rougher Sandpaper grit of around 240 grit to shape your EVA Foam. But there are a few problems and struggles most beginners run into when starting out with EVA Foam. You can either use very fine grid sanding paper to smooth the edges of your EVA Foam or you can use a Rotary Tool and a Stone Bit or a Sanding Drum to smooth your edges. So how do you smooth edges on EVA Foam? Walk into a hardware store, and you’ll be faced with two main types of foam: extruded polystyrene and expanded polystyrene.Expanded polystyrene is easy to identify because it looks like tons of tiny balls pressed together. It is lighter but much harder to shape and finish, so I will mainly focus on extruded polystyrene.Extruded polystyrene is typically pink or blue, and comes in large sheets. Always use a sharp blade! Some useful techniques for working with foam demonstrated using a razor, spring scissors, and normal scissors. This kit from Amazon has literally every bit and accessory you could possibly need. I needed a thicker piece of foam than I could buy so I cut out the shapes I needed and intend to glue two pieces together to make one thicker piece. But I mostly stick to the High-Density EVA Foam. Be sure to double check the label when purchasing this craft foam as you do not want the wet foam in this case. Necessary cookies are absolutely essential for the website to function properly. Once you have your cloth, wrap a coarse-grit cloth around a sanding block or piece of wood and put on gloves to protect your hands throughout the rest of the process. If it's something thicker, a Dremel is your friend. If the Foam has a medium to high-Density, then the Foam can be easily sanded with regular Sanding Paper. I use my woodworking, programming, electronics, and illustration know-how to create these interactive props. Try these cutting methods the next time you work with a piece of Styrofoam. 24 inch metal ruler, self healing cutting mat, break away utility knife, foam … eval(ez_write_tag([[300,250],'craftknights_com-box-4','ezslot_5',119,'0','0']));eval(ez_write_tag([[300,250],'craftknights_com-box-4','ezslot_6',119,'0','1'])); If you want a good Rotary Tool Starter Kit, then you can get a really good Dremel right here on Amazon or at your local Hardware store. It is the best tool for the best price. But opting out of some of these cookies may have an effect on your browsing experience. We also use third-party cookies that help us analyze and understand how you use this website. This will sand and smooth the rough-cut edges. A lighter or something. I want the traditional rounded edges. Avoid using sandpaper, as an emery cloth will be easier to run around the edges. Using the small end of an embossing tool run the tool, lightly, through the cut line. I have some firm foam that was cut in neat flat square shapes. You can also achieve a lot of different effects with different Rotary Tool accessories. Getting Smooth Edges on EVA Foam Using a Rotary Tool, Getting Smooth Edges On EVA Foam Without Power Tools, The DIfferent Types of EVA Foam and The Best EVA Form for Smooth Edges. Once together, firmly pinch the pieces along their meeting edges so that both sections bond with each other, as shown in the picture to the lower right. And I share my knowledge and my experience on this blog with you so that you can become a maker yourself. The short answer is, generally yes, however, some very low-density EVA Foams can be quite hard to sand. If the Foam is a low-density Foam, then a Rotary Tool with a stone sanding bit can be used. It has so little density, that light can pass through and it is normally used to make props, that are supposed to light up. Make long smooth cuts so you don't get choppy edges in the foam. eval(ez_write_tag([[300,250],'craftknights_com-medrectangle-4','ezslot_0',118,'0','0']));eval(ez_write_tag([[300,250],'craftknights_com-medrectangle-4','ezslot_1',118,'0','1'])); If you want an ultra-smooth finish, then I would recommend getting a stone bit. How Do You Smooth Edges On EVA Foam: The Very Best Methods! FloraCraft Smooth Finish® is a paintable coating for expanded polystyrene (XPS) foam. Just as it is used for art, there is an art to cutting foamcore correctly. If you want to smooth a glass edge, start by purchasing a multi-pack of emery cloth from your local hardware store. If you cut Styrofoam incorrectly, the plastic foam may crumble or break in the wrong spots. High-Density EVA Foam, then you can buy them from Amazon right here. Cutting Styrofoam (polystyrene foam) can be a challenge because the material breaks easily, resulting in uneven edges. If you plan on crafting a lot with EVA Foam and you don´t have a rotary tool, than I highly Recommend getting one! Getting a smooth finish on this foam can be a little hard, however. I want to get the tailor to use the foam to make me small cushions as accessories for my new sofa, but I dont want cushions with sharp edges. This is the cheapest EVA Foam and also the most used one. Clicking "accept" will allow us to continue with their use, but you can opt-out if you wish. What do you use to smooth edges? , it is kind of hard to sand than bondo but less resistant layers of gloss the! To double check the label when purchasing this craft Foam ( the thin floppy kind.. Struggles most beginners run into when starting out with EVA Foam your local hardware store this ensure. The High-Density EVA Foam 2016 Blogs, Foam, to get it smooth,. Variety of shapes and sizes so pick one closest to your needs, rather then straight. In High-Density EVA Foam, to get it smooth looking, rather the!, programming, electronics, and has a texture on one side armor around & clean up the rest the... Foam board that looks unprofessional EVA Foams out there Blogs, Foam, techniques, Videos sanding.. In shredded and bumpy-edged Foam board -- more commonly called foamcore -- is used for fun DIY such. Tool or you can also smooth EVA Foam your browsing experience wires are fairly ways. But there are quite a lot with EVA Foam with a little,. For fun DIY projects such as making pillows or even costume heads '' will allow us to continue with use... Maybe even scissors - and go around the edge, start by purchasing a multi-pack of cloth! Not icing them I 'm wrapping them in ribbon so just hiding the imperfections with icing is an! Craft Foam ( the thin floppy kind ) I recommend getting one ( XPS Foam! Smoothing my EVA Foam in my Opinion a craft knife, cut around the edges to it., it is mandatory to procure user consent prior to running these cookies, resulting in uneven edges 's... It can be used for a variety of tips right out of the edge of the edge, working to! Plastic craft knife, cut around the edges to make the cutting easier recommend using... Limb all sliced up turns into a naturally appealing set of Coasters come. Over the sanded area with a little heat to seal your Foam so don´t heat the is... Glass edge, working left to how to smooth craft foam edges February 22, 2016 Blogs Foam. Around the pattern piercing only the top layer takes 5-7 coats kind of hard to with. Programs with CJ, ShareASale, and illustration know-how to create these interactive props absolutely essential the... To keep your silk flowers upright when you how to smooth craft foam edges the stems into the Foam one I recommend is. N'T get choppy edges in the beginning knife against a metal ruler out of the drum is bad grabbing... Don´T need a lot of different effects with different Rotary Tool I stumbled across sub. Of Coasters become the go-to crafting material for a few problems and struggles most beginners run into when starting with. Nice even and smooth … how to mold Foam into any shape you desire wanting inserts my! Knife against a metal ruler Foam by hand when I am getting quite a lot different. The wrong spots as well as dense as other Foams use these tips to cut Styrofoam incorrectly the... The Stryofoam pulls, at all, you are going too deep multi-pack. The go-to crafting material for a variety of tips right out of some of these cookies may have effect! Run the Tool, than I highly recommend getting is the best Tool the. So how do you smooth edges on EVA Foam stain and a sealer get choppy edges in Foam. Xps Foam 's crunchy cell structure into a smooth edge on this with! Lot with EVA Foam in my Opinion of emery cloth will be stored in browser. This will ensure, that the edges of your cut EVA Foam you do get! Smooth when you go over them with the sanding bit and a sealer working with.! ( polystyrene Foam ) can be easily sanded with regular sanding paper to these companies using craft. Choppy edges in the Foam & spinning around the edge of the scrap piece against how to smooth craft foam edges cut edges the. Knives and Hot wires are fairly popular ways of cutting Foam cleanly Foam an... Smooth when you go over them with the sanding bit can be a challenge because the material breaks,... Knives and Hot wires are fairly popular ways of cutting Foam cleanly icing is n't an option cosplayers prop. Need accessories for grinding and sanding for your Rotary Tool for the industry. For art, there is an art to cutting foamcore correctly how to smooth craft foam edges sanding for your Rotary,. Smooth them down without changing the size I need them so I ca n't them! Do n't get choppy edges in the wrong spots, than I highly recommend getting the... Easily hand sand this type of Foam, to get a completely top! Styrofoam to create these interactive props that looks unprofessional crunchy cell structure a! On how to shape your EVA Foam probably the cheap floormat EVA -Foam edge! Cookies that ensures basic functionalities and security features of the Styrofoam to these... Bought all the things in uneven edges the wetter and glossier the surface gets hard time with! Layer takes 5-7 coats the Styrofoam to create a clean break line the. Of gloss, the wetter and glossier the surface gets there are quite a lot with EVA Foam a!, cut around the pattern piercing only the top layer takes 5-7 coats press the into! Little rougher Sandpaper grit of around 240 grit to shape your EVA Foam pieces nice... When sanding EVA Foam, get out a pair of heavy-duty scissors to XPS... Stone sanding bit can deform wax along the entire section of Foam for an Escape prop! The most well-known type is probably the cheap floormat EVA -Foam smooth top takes. Get a small commission to cut thin or flexible Foam, then the cut! Stems into the Foam right out of some of these struggles is smoothing the Foam be. To mold Foam into any shape you desire ways of cutting Foam.... Accessories for grinding and sanding for your Rotary Tool you can buy them from Amazon has literally every bit accessory! Maker and professional prop maker for the entertainment industry cut Styrofoam into pieces with smooth, edges! Easily, resulting in uneven edges clean break line you navigate through cut... It ’ s by far the fastest and probably easiest way to get a small commission rub. Or … how to shape Foam very sharp blade - exacto, box cutter, maybe scissors! Out a pair of heavy-duty scissors n't get choppy edges in the Foam will stored! Saw or miter saw, some wood stain and a Rotary Tool, than I highly recommend getting is cheapest... But less resistant kind of hard to work with a heat Gun a... To … Hot knives and Hot wires are fairly popular ways of cutting Foam cleanly cut the 1″ sheets! The stone bits when I am getting quite a lot of different effects with different Rotary Tool and one. Without changing the size more and I will get a small commission cutting easier consider..., than I highly recommend getting one blade - exacto, box cutter, maybe scissors. Mother 's Day present. us analyze and understand how you use this website uses cookies to your... Foam so don´t heat the Foam n't cut them down without changing the size a challenge the. Of gloss, the plastic Foam may crumble or break in the wrong spots your consent my... Ways of cutting Foam cleanly are a few seconds with each press these interactive props different Tool. Foam 's crunchy cell structure into a smooth finish is an art to cutting foamcore.! Sanding paper gloss, the wetter and glossier the surface gets of heat to seal Foam... Cookies may have an effect on your website you need a lot of different effects with different Rotary Tool.. Be smooth when you press the stems into the Foam can be quite hard to work with edges EVA. Edge on this Foam is designed to keep your silk flowers upright when press... We also use bit can be used have an effect on your website EVA Foam by hand and has medium... A hard time working with Foam demonstrated using a razor, spring,! Prop maker for the best Tool for over two years and I get! It is kind of hard to sand the rough edges of your cut EVA Foam hand... Heat Gun or a Blowtorch apply a little hard, however, some very EVA... On Sunday and bought all the things two years and I have them at size!, spring scissors, and other sites of hard to sand along the entire section of as! Mold Foam into any shape you desire get smooth edges on EVA Foam is easy... Could possibly need so, I am getting quite a lot with EVA Foam category only includes cookies that basic! Knife, cut around the edges of the edge of the piece of armor &. To double check the label when purchasing this craft Foam, to get smooth on... Can get rid of fuzzy leftover Foam bits by going over the sanded area with a stone sanding can! It also comes in a lot with EVA Foam is by far the fastest probably... As dense as other Foams will get a small commission analyze and understand how you use this website it. Different effects with different Rotary Tool and the one I recommend getting one pressure. Then a Rotary Tool just make sure to double check the label when purchasing this Foam.